5. Hydraulic Systems
It is easier to
find a potential fault in Hydraulic systems. You can normally see a fault
which is about to become a hazard. The fault will usually be a leak of some
description.
Don’t just wipe
up the leak and leave it. Leaks in
hydraulic systems can give rise to:
- Larger leaks,
catastrophic failure. Small leaks may
warn you of a bigger weakness or a fault.
- Endangering the
vessel. Leaks cause a drop in
pressure which can lead to system failure. This can affect things like fishing
gear recovery and steering and endanger the vessel.
- Fire If a significant leak suddenly appears it may spray over
electrical equipment or a hot surface. In both cases a fire is likely to
occur.
- Injury A leak on the deck, day or night can cause a crew member to loose
their footing and either fall overboard or suffer an injury.
Hydraulic systems
are very powerful and can cause fatalities if not treated with due respect.
Hydraulic fluid is a pollutant and therefore cannot be spilt into the
sea.
Key points when working
with hydraulic systems.
- Attend to leaks as soon as
possible.
- If the leak can’t be fixed
until the vessel is alongside, contain the leak so it doesn’t spread
everywhere.
- Don’t leave temporary
containment arrangements in place for longer than necessary.
- Wipe up leaks as soon as
possible and make sure you address them as early as possible.
- Never by-pass limit switches on
hydraulic gear, and test these regularly.
- Make sure guards are used to protect
people from the hydraulic system wherever possible. If guards are not
practical consider using a warning sign.
- Isolate electrical and oil
supplies to hydraulic system before you start work on it.
- Store hydraulic fluids in the
vessels’ tanks. Don’t leave drums and containers of hydraulic fluid on
board if not absolutely necessary.
- Make sure you have an oil spill
kit adjacent to where hydraulic maintenance work is being conducted.
- If working on hydraulics on
deck equipment place rags in front of scuppers to prevent oil spilling
into the sea if it is spilt on deck.
Version 1.0. Last updated 27 June 2006.